Reactors made of black and stainless steel are used to work with water, petroleum products, food products and chemically active substances.
At the request of the buyer, retrofitting of the tank with safety, control and measuring equipment, an agitator is available, as well as the design and installation of an automation panel, controls, filling and information output in accordance with the technological task, up to data output to a PC or touch panel.
In the manufacture of stainless steel tanks, we use the following stainless steel grades: 08X18H10T, 12x18h10T, AISI-304, AISI-316, AISI-430b, AISI-321. All materials have a quality certificate.
- Working volume, m3: from 1 to 10;
- Excessive working pressure in the vessel, MPa: atmospheric;
- Product temperature, С0: from 1 to 150;
- Container material: stainless steel, structural steel;
Thickness of the shell of the container, mm: from 3 to 10;
- Thickness of the upper and lower bottom, mm: from 3 to 10;
- The thickness of the bottom of the shirt, mm: from 3 to 10;
- Shirt thickness, mm: from 3 to 10;
- Lining thickness, mm: from 3 to 10;
- Facing material: stainless steel AISI 304 mirror;
- Stripping of facing welds: passivation;
- Inner diameter of the annular maintenance hatch, mm: from 400 to 500;
- Thermal insulation material: mineral wool;
- Coolant during cooling: oil, water, antifreeze and others;
- Temperature sensor: yes;
- Bottom valve: yes;
- Gear motor: yes;
- Frequency converter of the gear motor: yes;
- Output shaft speed, rpm: depending on the engine;
- Output shaft torque, N*m: depending on the engine;
- Power consumption, kW: depending on the engine;
- Supply voltage, V: 380;
- The main advantage is the reduction of the production cycle time by at least 4 times, and at most by 10 times in comparison with the classic blending of lubricating oils. The consequence of this is that on a relatively small production area in comparison with classical blending, it is possible to produce sufficiently large volumes of finished products. It is also possible to produce six different types of oils in one working shift of eight hours, if compared with the classic blending, then this would require six containers with heating and strapping;
- The second advantage is the energy efficiency and environmental friendliness of the mixing process. Let's compare it with classic blending, in which it is necessary to maintain the temperature for mixing the components from 60 to 80 degrees Celsius for 6-12 hours. To heat 1 m3 of oil from 15 to 65 degrees C, about 20 kW / hour of electricity is needed and then it is necessary to maintain this temperature for a long time. On average, 40 kW / hour of electricity is consumed per 1 m3 of finished product (when heated by electric heating elements). Blending companies are trying to save energy resources, and they have to heat the tanks with gas or steam, but this is not always possible, and the savings are about 30-60%. When streaming "cold" blending, it is necessary to heat the mixed composition to the minimum input temperature of the components, which is indicated by the manufacturer of these components. Most often, this temperature does not exceed 40 degrees Celsius. To heat 1 m3 of oil from 15 to 40 degrees C, about 9 kW /hour of electricity is needed. Next, it is necessary to pass the entire composition through the working area of the reactor of the VORTEXPROM CMD5 installation on a closed cycle. If we take the minimum capacity of 5 m3/hour and the average consumption of the installation is 7 kW/hour, then we will spend no more than 1.5 kW/hour of electricity per 1 m3 of the mixed composition. The energy savings are at least 75% if the heating was carried out by electric heating elements; - The line is easy to operate and does not require highly qualified working personnel, care and accuracy are more necessary than complex technical manipulations. On-line staff training usually lasts no more than one day; - The low cost of equipment in comparison with its usefulness at the enterprise will pleasantly surprise business owners. After all, the company will have an advantage only from saving on energy resources; - Support at all stages of the opening of the direction for the production of lubricating oils. Consultations and assistance in the selection of premises, staff selection and so on. Together with the equipment, we transfer our knowledge base of lubricating oil formulations and component suppliers. If necessary, we can develop exclusive products of any complexity. We draw up documentation and help to register your technical conditions or organization standards. We train your employees to perform basic tests on laboratory equipment.VORTEXPROM in social networks:
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